[Translate to Amerikanisch:] [Translate to Englisch:] MES System von Compass Software

MES Solution PROKON

PROKON is a Manufacturing Execution System (MES) for the organization, control, and management of all production, no matter the size and degree of automation. The Compass Software MES software can be utilized for all types of production, be it stair building, timber manufacturing, CLT production, or manufacturing processes in other industries. The main advantages are:

  • Digitalization, interconnection, and control of all production processes in real-time
  • Possible tracking of individual components in a virtual, true to scale workshop layout
  • Ideal utilization of production capacities, reduced search times, set-up times, and lay times
  • Reduction of assets tied up in production
  • Paperless production
  • One integrated software that can be directly linked and synchronized with the ERP system
  • Short reaction times and flexibility for rush orders
  • Reduction of processing times and delivery times
  • Just-in-time from order to assembly
  • Quality control and process reliability
  • Utilization of stationary and mobile devices

MES PROKON: Scalable to Fit Any Size of Production

Our MES solution PROKON can gradually lead any business into the future, due to the application of the newest development techniques. The MES software can be scaled individually to fit any size of production. The MES system features an intuitive and flexible user interface and a multitude of manual intervention possibilities on different levels for all users.

The MES Software can be connected seamlessly with our stair building software and timber solutions. Furthermore, it is possible to link the MES solution with external systems at every point during production. Potential existing software solutions are CAD systems, ERP systems, CRM systems, BDI systems, warehouse management systems, dispatch warehouse management systems, and much more. The respective interfaces are XML, BTL, BVX, DXF, IFC, etc. Additionally, it is possible to issue commands or exchange information via hardware interfaces, such as OPC or HMI.

Our Manufacturing Execution System (MES) is designed using a modular concept, which can be customized to your requirements.
Contact us now – we will be happy to help you find the best solution!

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The PROKON MES Concept:

Compass Software MES Workshop Layout

True to Scale Workshop Layout

Compass Software MES Station Selection

Stations

Compass Software MES Status Updates

Status Updates

Compass Software MES Identification

Identification – Barcodes, RFID, Manual

Manufacturing with MES:

Compass Software MES Production

Production

Compass Software MES Surveillance

Surveillance

MES: Control of Machines, Robots, Cranes, and other Conveyor Technologies with Compass Software

Machines, Robots, Cranes, Conveyor Technologies

Compass Software MES Sorting and Commissioning

Sorting and Commissioning

True to Scale Workshop Layout – Virtual Component Tracking


Our MES solution includes a true to scale workshop layout, which visually supports individual component tracking for suitable productions.

Our clear platform makes it easy to detect bottlenecks during production and enables the user to avoid problems by reacting swiftly. This supports an optimal utilization of production.

Compass Software
[Translate to Amerikanisch:] [Translate to Englisch:] MES Stationen

Stations – Virtual Connection of All Areas

Compass Software

The entire production is connected on multiple levels through different stations. Each PROKON station digitally displays all relevant order information, and the user can make changes at the station. This means, each user can access all information and functions of the system at any place and time, depending on their authorizations.

The MES solution is built modularly, and every customer can decide individually how many stations and what kind of stations to implement. The Manufacturing Execution System organically grows with the company.

[Translate to Amerikanisch:] [Translate to Englisch:] Jürgen Alber, Inhaber der Alber Treppensysteme GmbH

The entire flow of information has been optimised. We don´t have to scramble for folders. Back in the day, everyone involved only had part of the project information. Everything was printed on paper. It´s easy to lose something or mix things up. Now, all of the production information is available to everyone digitally.

Juergen Alber - Owner of Alber Treppensysteme GmbH

[Translate to Amerikanisch:] [Translate to Englisch:] MES Status

Status Updates – Surveillance and Security at Every Point in Time


Our MES system uses status updates to ensure the organization, management, and surveillance of production. The system displays the location of a component or order in real-time. The MES solution accomplishes this with the use of status updates. The processing of components can be initiated manually or automatically via previously set intelligent rules.

Identification – Barcodes, RFID, Manual

Our PROKON MES software ensures that components and orders are always identifiable. The system enables the real-time display, organization, surveillance, and control of all production processes. The identification process is managed through different systems: manual input, RFID, barcodes, etc. When scanning or reading-in a component at a station, it is possible to call up all information regarding that component:

  • Component information
  • Order information
  • Design data
  • Additional documents
  • Accessory lists
  • Etc.
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The old and new production processes are worlds apart. PROKON gives us the perfect overview at any time. It tells us where components are and what processes they still have to run through. Everything is shown on the monitor. We don´t have to go around asking questions. Everyone can get an overview quickly.

Franco Jengo -  Production Manager at Alber Treppensysteme GmbH

Compass Software

Our customer Alber Stair has been able to increase his production significantly since implementing PROKON.

You can read the case study here:


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Production – Optimized and Clear

Construction components, component groups, orders, production groups, etc. can be lead through production automatically or via predefined component paths. All production orders are shown in a total inventory, and it is possible to filter and sort them by different criteria.

The production strategy is customized individually to fit the customer’s operating method. This ensures an efficient production. The main priority is which components are to be manufactured together. These production groups can be sorted together through criteria, such as same materials, components with the same surface treatment, or entire orders. No matter how you decide, nothing will get lost: The individual components are easily sorted and merged back together during commissioning.

[Translate to Amerikanisch:] [Translate to Englisch:] MES-Bauteilgruppen-Monitor
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Machines, Robots, Cranes, Conveyor Technologies – Control of All Established Brands

MES PROKON is able to control all customary machines, e.g., CNC processing centers. The necessary data is processed through our neutral postprocessor. Furthermore, it is also possible to connect different machines with diverse conveyor technologies. These can be controlled manually or automatically. Possible conveyor technologies are robots, roller conveyors, cranes, forklifts, rail systems, autonomously driving conveyor technology, and much more.

The MES software initiates the necessary code and transfers it to the machine or conveyor technology. This ensures a smooth production flow, and it is even possible to transport very large and heavy components, e.g., those used for CLT manufacturing, with ease. Moreover, it is possible to implement such conveyor technology as a bridge between the warehouse and production. The MES solution can communicate with the warehouse and initiate the delivery of the correct materials. These will then be transported automatically to production when required.

Surveillance – Short Reaction Times and Flexibility

Quality control of production is managed through the MES software’s defective alert system and the provision of all necessary information at each PROKON station. Users are able to react fast to defective components. The defective component can be rerouted for repair or replaced completely. Afterwards, the component will be processed further, just as planned. 

If a customer receives a rush order, it is simple to prioritize it for production.

External systems, such as surveillance cameras in machines or similar technologies, can be implemented as well.

It is also possible to allocate additional documents to individual components or orders, which can be viewed at every station during production.

[Translate to Amerikanisch:] [Translate to Englisch:] MES-Monitor-Kontrolle

Sorting and Commissioning – Fast and Reliable Delivery

[Translate to Amerikanisch:] [Translate to Englisch:] MES Kommissionierung
[Translate to Amerikanisch:] [Translate to Englisch:] MES Kommissionierung
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Commissions can be checked for completeness at any point during production. All components can be scanned by a selector and checked off on a list. If a component ends up missing, it is easy to locate it and find out its current position in production.

All articles, purchased parts, etc. will be supplied during the pre-packing process. All production groups will be sorted and packaged according to their commission during the final commissioning.

Are you interested in implementing our customized MES solution for your production?
Contact us anytime!

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Compass Software customer DeVries implemented just-in-time processing and increased efficiency by 30%.

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[Translate to Amerikanisch:] [Translate to Englisch:] Just-in-time Fertigung bei Compass Software Kunden DeVries